Injection molding · prototype tooling · Twin Cities, Minnesota

Molded parts in the real resin, before anyone cuts steel.

The part designed for molding, an SLA-printed prototype mold, and a short run of injection-molded parts in your production material. Find the gate, draft, shrink and ejection problems while they are still a CAD edit, not a tooling change order.

Why a printed mold

Production tooling is the expensive, slow, hard-to-change step. Do not go there first.

A 3D-printed part tells you about shape and fit. It does not tell you how the part will fill, shrink, warp or eject when it is molded, and it is not in the material you will ship. A printed prototype mold answers those questions for a fraction of the cost of steel, in days instead of weeks.

1

Real material

Samples in the resin you plan to sell: the actual stiffness, surface, colour and feel. Good enough to test, show a customer, or put in an investor's hand.

2

Real molding problems, early

Sink, short shots, weld lines, undercuts you missed, a gate in the wrong place. Each one found here is a CAD change instead of a tool rework.

3

A better handoff

When you go to production, the molder gets a part that has already been molded once, with the notes to prove it. Fewer surprises, fewer revisions on their clock.

What you get

Design, mold, parts, notes.

Deliverables

  • Moldable part CAD: draft angles, uniform walls, radii, parting line and gate location designed in, with a drawing.
  • Mold design: cavity and core, parting line, gate, vents and ejection, sized for the resin.
  • The printed mold: SLA-printed cavity and core, finished and ready to shoot.
  • Molded samples: a short run of parts in your production resin, or the mold itself to run on your own press.
  • Toolmaker notes: what was learned, what to change, what to keep, for the shop that cuts the production tool.
  1. Part reviewYour CAD, sketch or sample part, reviewed for moldability. Some parts are fine as they are; most need small changes.
  2. Moldable designThe part reworked for molding and approved by you before any mold work starts.
  3. Mold design and printCavity, core and gating designed around the part, printed in a high-temperature SLA resin, finished and fitted.
  4. First shotsParts molded, measured and photographed. Gate, pressure and cooling tuned across the first shots.
  5. Samples and notes deliveredParts in hand, the mold if you want it, and the notes for production tooling.
Is it right for your part

Where a printed mold fits, and where it does not.

Good fitTalk firstNot this service
Small to medium parts with simple to moderate geometryDeep ribs, thin walls, or fine texturesProduction volumes in the thousands: that is a machined tool, which I will design for and hand off
Short runs of samples for testing, demos and customer sign-offUndercuts that need side actionsFood-contact, medical or safety-critical parts
Common resins: PP, PE, ABS, TPE, and similarHigh-temperature or glass-filled resins, which shorten mold lifeVery large parts
Proving the design before steel toolingTight tolerances across the parting line

Printed molds are prototype tooling. They give short runs, typically tens of parts, depending on the resin and the geometry; each quote states the expected shots for your part.

FAQ

Molding questions.

Can I bring a part that was designed for 3D printing?

Yes. That is the usual starting point. It gets reviewed for moldability and reworked where it needs to be: draft, wall thickness, radii, and a sensible parting line. You approve the changes before mold work starts.

How many parts will the mold make?

Tens of parts is typical for a printed mold, more for soft resins and simple shapes, fewer for hot or abrasive resins. Your quote will state an expected count for your part and resin.

Can I run the mold on my own press?

Yes. The mold can be delivered as inserts sized for a standard frame, with the process notes from the first shots.

What happens when I need production quantities?

You take the proven part design, the mold notes and the drawings to a molder for a machined tool. I can review their quote and DFM feedback with you.

What does it cost?

Quoted per part: design work at the design fee plus revisions, then the mold and a sample run as a fixed price. Small parts with simple geometry are the least expensive; the quote is written, itemised, and yours to compare.

Have a part that needs to be molded?

Send the CAD, a sketch or a photo and a sentence about the resin and the quantity. You get a reply with questions or a quote within two business days.